
KR2527 Series Single Row Wire to Board Card Edge Connectors
The KR2527 series is a high-productivity 2.50 mm pitch RAST 2.5 IDC (Insulation Displacement Connection) direct mating card edge connector engineered for high-volume automated wire harness assembly. Manufactured in compliance with the European RAST 2.5 (Raster Appliance Software Technology) standard, it mates directly onto the edge contact fingers of a standard 1.50 mm (±0.14 mm) PCB, completely eliminating the need for board-mounted male pin headers or wafers and cutting overall BOM and soldering costs by up to 35%.
Featuring precision-engineered IDC slots for stripping-free wire termination, the KR2527 delivers gas-tight, vibration-resistant electrical joints. Supplied in linked chain/reel packaging (50 pcs/chain), it is optimized for automatic harness termination machines with a post-press profile height of only 11.0 mm, robust LR side latches, and standardized mechanical keying (Key1~Key8) to prevent mismating.
| Pitch: | 2.50mm (RAST 2.5 Standard) |
| Circuits / Pins: | 3 – 15 Pins (Single Row) |
| Termination Technology: | IDC (Insulation Displacement Connection / Stripping-Free) |
| Current Rating: | 3.0A AC/DC |
| Voltage Rating: | 32V AC |
| Mating Interface: | Direct Card Edge Mating (PCB Thickness 1.50±0.14mm) |
| Packaging Format: | Chained / Reel Packaging for Automated Assembly Machines |
| Operating Temp: | -40°C ~ +125°C (Glow Wire IEC 60335-1 / UL 94V-0) |
KR2527 Series Single Row Wire to Board Card Edge Connectors
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General Specifaction
| Housing / Insulator Material: | Thermoplastic (UL 94V-0, Glow Wire IEC 60335-1) |
| Terminal Contact Material: | High Conductivity Copper Alloy |
| Terminal Plating: | Bright Tin Plated Over Nickel |
| Mating PCB Thickness: | 1.50 ± 0.14 mm |
| Termination Type: | IDC (Insulation Displacement Connection) |
| Pre-Press Height (Before Press): | 13.50 mm |
| Post-Press Height (After Press): | 11.00 mm (Low-Profile Space Saving) |
| Current Rating: | 3.0A AC/DC |
| Voltage Rating: | 32V AC |
| Operating Temperature: | -40°C ~ +125°C |
| Contact Resistance: | 10mΩ Max. |
| Insulation Resistance: | ≥ 1000MΩ Min. (500V DC) |
| Dielectric Withstanding Voltage: | 1000V AC / 1 minute (No breakdown / flashover) |
| Packaging Mode: | Chained / Strip Packaging (50 pcs/chain) for Auto-Press |
| Keying / Latch Configurations: | Integrated LR Side Latches & Key1~Key8 Coding Tabs |
| Compliance & Standards: | European RAST 2.5, IEC 60335-1, RoHS & REACH |
Circuits & Dimensions (Part No. C2527F Series, Drawing No. 2527WFRD Series)
| Circuits | Assembly Part Number | Drawing Number | Standard Keying | Body Width (mm) | Pitch Span (mm) |
|---|---|---|---|---|---|
| 3P | C2527F010361T0102RA | 2527WFRD103-A-S | LR Key2 | 10.00 | 5.00 |
| 4P | C2527F010461T0101RA | 2527WFRD104-A-S | LR Key1 | 12.50 | 7.50 |
| 5P | C2527F010561T0104RA | 2527WFRD105-A-S | LR Key4 | 15.00 | 10.00 |
| 6P | C2527F010661T0102RA | 2527WFRD106-A-S | LR Key2 | 17.50 | 12.50 |
| 7P | C2527F010761T0102RA | 2527WFRD107-A-S | LR Key2 | 20.00 | 15.00 |
| 8P | C2527F010861T0103RA | 2527WFRD108-A-S | LR Key3 | 22.50 | 17.50 |
| 9P | C2527F010961T0108RA | 2527WFRD109-A-S | LR Key8 | 25.00 | 20.00 |
| 10P | C2527F011061T0102RA | 2527WFRD110-A-S | LR Key2 | 27.50 | 22.50 |
| 11P | C2527F011161T0104RA | 2527WFRD111-A-S | LR Key4 | 30.00 | 25.00 |
| 13P | C2527F011361T0102RA | 2527WFRD113-A-S | LR Key2 | 35.00 | 30.00 |
| 15P | C2527F011561T0102RA | 2527WFRD115-A-S | LR Key2 | 40.00 | 35.00 |
* Designed for 1.50 ± 0.14 mm PCB edge card thickness. Continuous chained packaging (50 pcs/chain, 50 × Y ≈ 465mm) for automated high-speed wire harness press termination.
Overview
The KONNRA KR2527 series is a next-generation 2.50 mm pitch RAST 2.5 card edge connector featuring advanced Insulation Displacement Connection (IDC) technology. Built in accordance with the European RAST 2.5 (Raster Appliance Software Technology) industry standard, the KR2527 connects directly onto the edge contact pads of standard 1.50 mm (±0.14 mm) printed circuit boards without requiring a mating pin header or surface-mount wafer on the PCB.
Engineered for high-volume, automated wire harness manufacturing in the home appliance and automotive electronics industries, the KR2527 features precision IDC bifurcated contact blades that pierce conductor insulation cleanly during automated pressing, creating a gas-tight, oxidation-free metallurgical connection without pre-stripping. Supplied in linked chain/strip formats (50 pieces per chain), the connector integrates seamlessly with high-speed automatic harness processing machines. With a low mated profile of just 11.0 mm after pressing, integrated dual-side LR locking latches, and standardized coding keys (Key1 through Key8), the KR2527 provides 100% anti-mismating assurance, maximum space efficiency, and dramatic reductions in total assembly time and BOM costs.
Key Advantages of KR2527 Series
- High-Efficiency IDC Termination (Stripping-Free Automated Processing): Eliminates manual wire cutting and stripping. Discretely insulated wires are pressed directly into contact slots, forming reliable gas-tight contacts. Continuous chain packaging (50 pcs/chain) supports automated harness assembly machines, achieving up to 3x higher production efficiency than traditional crimp-and-poke connectors.
- Direct-to-PCB Card Edge Mating (Zero Pin Header BOM): Plugs directly onto 1.50mm (±0.14mm) PCB edge contact fingers, completely removing PCB pin headers and associated wave soldering or SMT processes, reducing total interconnect system costs by up to 35%.
- Ultra-Low Profile Post-Press Form Factor: Pre-press height is 13.50 mm, compressing to only 11.00 mm after automated wire insertion, providing exceptional vertical clearance in slim home appliances and compact automotive electronics.
- Standardized RAST 2.5 Mechanical Keying & LR Latches: Standardized polarization ribs and coding keys (Key1, Key2, Key3, Key4, Key8) combined with integrated Left-Right (LR) locking latches eliminate mismating errors and guarantee secure board retention under continuous vibration.
- Glow-Wire & High-Temperature Safety (IEC 60335-1 / UL 94V-0): Constructed with high-performance thermoplastic rated UL 94V-0 and certified to meet Glow Wire Flammability Index (GWFI) requirements per IEC 60335-1, ensuring safe unattended operation across an operating temperature range of -40°C to +125°C.
- Low Contact Resistance & High Dielectric Strength: High-conductivity copper alloy contacts with bright tin-over-nickel plating maintain an ultra-low contact resistance (≤10mΩ Max.) and withstand 1000V AC dielectric test for 1 minute.
Application
Target Industries and Application Scenarios
The KR2527 series RAST 2.5 IDC direct mating connector is widely specified by global tier-1 white goods manufacturers and automotive system integrators:
- Home Appliances & White Goods (IEC 60335-1 Certified):
- Washing machines & dryers: Main motor drive boards, water inlet valves, pressure level switches, and drain pump harnesses.
- Dishwashers: Circulation pump controllers, detergent dispenser actuators, and heating element control modules.
- Refrigerators & freezers: Electronic temperature control boards, inverter compressor units, and defrost heater circuits.
- Cooking appliances: Induction cooktops, electric ovens, microwave control units, and range hoods.
- HVAC & Water Heating: Gas boilers, heat pump thermostats, and residential water heater controllers.
- Automotive Electronics & Lighting Systems (KONNRA Core Category):
- Automotive lighting systems: Headlight LED modules, daytime running lights (DRL), taillight clusters, ambient lighting, and door/trunk light boards.
- Cabin control modules: HVAC climate control switch assemblies, blower resistors, and seat heating/adjustment units.
- Electronic control units (ECU) and Battery Management System (BMS) auxiliary edge sampling harnesses.
- Industrial Automation & Smart Equipment: Modular PLC I/O expansion boards, power supply controllers, small motor drives, and smart energy metering units.